Bisphenol A Solid Epoxy Resin (EEW 450-500)
Key Features
- Medium molecular weight solid — ideal for powder coatings
- Improved flexibility vs. liquid epoxy grades
- Excellent compatibility with polyamide and polyester hardeners
- High resistance to corrosion and chemical attack in coatings
- Available as flakes or ground powder for blending
Bisphenol A Solid Epoxy Resin (Grade 1001, EEW 450-500 g/eq) is a medium-molecular-weight solid epoxy resin equivalent to DER 661, Araldite GT 6071, and Epikote 1001. The higher degree of polymerization (n≈2) produces a pale yellow to tan solid with softening point 64-76°C (Durran ball-and-ring method). The increased molecular weight provides excellent flexibility in coatings, improved impact resistance, and enhanced compatibility with polyamides and other flexibilizing co-resins.
This grade is widely used in powder coatings (as the solid binder combined with polyester or other curing agents), protective coatings dissolved in suitable solvents, and as a flexibilizing modifier blended with lower EEW liquid epoxies. In powder coatings, particle size is <100 µm and the resin is ground with the hardener to produce a free-flowing powder.
Epoxy equivalent weight of 450-500 g/eq requires adjustment of hardener stoichiometry relative to liquid grades. With DICY (dicyandiamide), powder coating formulations cure at 175-190°C in 10-20 minutes. Chemical resistance of cured coatings is excellent for corrosion protection of steel, aluminum, and concrete infrastructure.
Specifications
| Parameter | Value |
|---|---|
| Form | Solid flakes or pellets |
| Appearance | Pale yellow to tan solid |
| Hydrolyzable Chloride | ≤300 ppm |
| Color (Pt-Co solution) | ≤75 |
| Density (25°C, solid) | 1.17-1.19 g/cm³ |
| Epoxy Equivalent Weight | 450-500 g/eq |
| Softening Point (Durran) | 64-76°C |
Applications
FAQ
In powder coating, solid epoxy resin (EEW 650-900 for hybrid/polyester, EEW 450-500 for epoxy-only) is premixed with DICY (2-4 phr), flow agent, and degassing agent, then extruded at 90-110°C, cooled, and micronized to <100 µm particle size. The powder is electrostatically applied to grounded metal at 50-80 kV and cured in an oven at 175-190°C for 10-20 minutes. Hybrid (50/50 or 60/40 epoxy/polyester) powder coatings using higher EEW solid epoxy (EEW 650-900) provide better UV stability for outdoor use.
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