Epoxy Novolac Vinyl Ester Resin (High Temp)

CAS 3066-71-5In StockSample available

Key Features

  • HDT 140-175°C for high-temperature chemical service
  • Superior chemical resistance — including concentrated acids at 50°C
  • High cross-link density from multifunctional novolac backbone
  • Peroxide/amine cure like standard VER — easy fabrication
  • Validated for sulfuric acid FGD and petrochemical service

Epoxy Novolac Vinyl Ester Resin is produced by reacting epoxy novolac resin (a multi-functional phenol-formaldehyde-based epoxy with functionality 3-6) with methacrylic acid, creating a highly cross-linked vinyl ester network with significantly higher thermal performance and chemical resistance than standard bisphenol A vinyl ester grades.

The high functionality of the novolac backbone increases cross-link density, raising HDT to 140-175°C (post-cured) versus 90-110°C for standard BPA vinyl ester. This makes it the vinyl ester of choice for elevated-temperature chemical service where standard grades soften and lose structural integrity. Chemical resistance is expanded to concentrated sulfuric acid at 50°C, fuming acids, and aggressive organic chemicals.

Viscosity at 25°C is 400-800 mPa·s. Cure is by MEKP/cobalt for ambient cure or BPO/DMPT for accelerated cure. Post-cure at 130-150°C for 2-4 hours is required to fully develop the elevated temperature properties. Applications include high-temperature chemical reactors, sulfuric acid service tanks, FRP flue gas desulfurization (FGD) systems, and process piping in petrochemical plants.

Specifications

ParameterValue
AppearancePale yellow to amber liquid
Resin TypeEpoxy novolac vinyl ester
Functionality3-6 methacrylate end groups
Styrene Content35-45%
Viscosity (25°C)400-800 mPa·s
HDT (post-cured 150°C/2h)140-175°C
Gel Time (25°C, 1.5% MEKP)15-25 min

Applications

High-temperature chemical processing vessels (>100°C service)Sulfuric acid service tanks and absorbersFRP flue gas desulfurization (FGD) systemsPetrochemical plant process pipingHigh-temperature corrosion-resistant FRP ductwork

FAQ

A staged post-cure is recommended: (1) Room temperature cure for 24-48 hours; (2) Ramp to 80°C at 2°C/min, hold 2 hours; (3) Ramp to 130°C at 2°C/min, hold 2 hours; (4) Ramp to 150°C at 1°C/min, hold 2 hours; (5) Cool at 1°C/min to room temperature. Skipping the staged ramp and jumping directly to 150°C can cause thermal stress cracking in thick laminates. Minimum post-cure for acceptable chemical resistance (80-100°C service) is 80°C/4h.

Request a Quote

Related Products