Epoxy Adhesive Paste (High-Strength Structural, Thixotropic)

CAS 25068-38-6In StockSample available

Key Features

  • Non-sag thixotropic paste for vertical and overhead application
  • High tensile lap shear strength (20-35 MPa on aluminum)
  • Gap-filling capability 0.5-10mm for tolerance bonding
  • Ambient or elevated temperature cure options
  • Cartridge packaging with static mixer for controlled mix ratio

Epoxy Adhesive Paste is a two-part thixotropic structural adhesive based on BPA epoxy and amine or polyamide hardener, formulated for high-strength bonding of composite, metal, and substrate combinations in structural applications. The thixotropic rheology provides non-sag behavior on vertical and overhead surfaces (yield stress >500 Pa), enabling application at gap fills of 0.5-10mm without adhesive runoff during cure.

The adhesive provides tensile lap shear strength of 20-35 MPa on aluminum (ASTM D1002), steel, and CFRP substrates after cure at ambient temperature (23°C/24h) or elevated temperature (60°C/2h for faster processing). Tg of the cured adhesive layer is 60-80°C (ambient cure) or 80-100°C (elevated cure), suitable for structural bonding in transportation, construction, and industrial applications.

Formulated with silica and calcium carbonate fillers for thixotropy and reduced shrinkage (<1%), the paste adhesive offers excellent gap-filling capability and tolerates bonding of substrates with machining tolerances. Core applications include structural bonding of composite and metal sandwich panels, boat hull-to-deck bonding, carbon fiber tube-to-metal end fitting bonding, honeycomb core repair, and structural bonding in rail and bus body construction. Available in 400mL cartridge, 1L, and 5L packaging with static mixer tips for one-to-one or 2:1 by volume mix ratios.

Specifications

ParameterValue
ConsistencyNon-sag paste (thixotropic)
Yield Stress>500 Pa
Shrinkage on Cure<1%
Mix Ratio (volume)1:1 or 2:1 (grade dependent)
Gap Fill Capability0.5-10 mm
Tg (23°C/24h cure)60-80°C
Tensile Lap Shear Strength (Al, 23°C)20-35 MPa

Applications

Structural bonding of composite and metal sandwich panelsBoat hull-to-deck structural bondingCarbon fiber tube-to-metal end fitting bondingHoneycomb core repair and bondingRail and bus structural body assembly

FAQ

Surface preparation is the most critical factor for structural adhesive bond strength, typically contributing more to variability than adhesive formulation. For aluminum: degrease with MEK/acetone, abrade with 80-120 grit abrasive, re-degrease, apply within 4h; for maximum strength, chromic acid anodizing (CAA) or phosphoric acid anodizing (PAA) per MIL-DTL-8625 is specified for aerospace. For CFRP: light scuff sand with 100 grit (remove release contamination only), solvent wipe, apply within 4h; do not sand too aggressively as cutting carbon fibers creates stress concentration at the bond interface. For steel: blast to Sa 2.5 (ISO 8501-1) or power tool clean to St 3, apply within 4h. Primer application (epoxy or silane primers) improves hot/wet durability significantly.

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