Low-Dk Glass Fabric Style 2116 (5G PCB)

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Key Features

  • Low Dk 4.0–4.4 and low Df 0.003–0.004 at 10 GHz — same dielectric class as Style 1080
  • 104 μm build ideal for inner dielectric cores and impedance-stable power/ground planes
  • Dimensional stability under multilayer lamination thermal cycles
  • Compatible with epoxy, PI and PPE/PPO low-loss CCL systems
  • IPC-EG-140 Style 2116 — qualified for 5G mmWave and satcom PCB stack-ups

Low-Dk Glass Fabric Style 2116 is the workhorse mid-thickness electronic-grade cloth for high-frequency PCB inner dielectric and core layers, woven from D-glass or NE-glass yarn (filament diameter 5.5–7 μm) to IPC-EG-140 Style 2116. Areal weight is approximately 104 g/m² at a thread count of 60×58 ends per inch (warp × weft) and a cured thickness of roughly 104 μm — about twice the build of Style 1080 — at a standard width of 1270 mm.

Dielectric performance matches the 1080 grade: Dk 4.0–4.4 at 10 GHz and Df 0.0030–0.0040 at 10 GHz, low enough for 5G mmWave impedance control and low insertion loss in long inner-layer traces. The same silane sizing is compatible with epoxy, PI and PPE/PPO low-loss resin systems. In a typical 5G multilayer board, 2116 is selected for inner power and signal cores because its greater dielectric thickness improves layer-to-layer registration, dimensional stability under thermal cycling and ease of impedance targeting on wider inner-layer traces.

Specifications

ParameterValue
SizingSilane, epoxy/PI/PPE-compatible
IPC Style2116 per IPC-EG-140
Yarn TypeD-glass / NE-glass
Df @ 10 GHz0.0030–0.0040
Dk @ 10 GHz4.0–4.4
Areal Weight~104 g/m²
Standard Width1270 mm
Cured Thickness~104 μm
Filament Diameter5.5–7 μm
Thread Count (warp × weft)60 × 58 ends/inch

Applications

5G PCB inner dielectric layersRF substrate cores for multilayer high-frequency boardsHigh-frequency multi-layer board coresAutomotive radar dielectric inner layersSatellite communications PCB substrates

FAQ

Inner cores in a multilayer high-frequency board carry power, ground and slower signals where the dielectric thickness directly sets layer-to-layer impedance, controls crosstalk between adjacent signal planes, and provides mechanical stability during pressing. At ~104 μm cured thickness, Style 2116 gives enough dielectric build to target 50 Ω and 100 Ω differential impedance comfortably on typical inner-layer trace widths, while remaining thin enough to keep total board thickness within standard 5G base station card cages. Style 1080 is too thin for inner cores; heavier styles like 7628 are used only when total stack-up demands extra rigidity.

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