Maleic Anhydride (MA)
Key Features
- Essential crosslinking precursor for UPR and vinyl ester synthesis
- High purity (≥99.5%) for consistent UPR reactivity and color
- Maleate groups isomerize to reactive fumarate in UPR backbone
- Versatile chemical intermediate for multiple polymer applications
- Cost-effective industrial commodity for large-scale composite production
Maleic Anhydride (MA) is one of the two primary raw materials used in the synthesis of unsaturated polyester resins (UPR), where it provides the reactive double bonds that crosslink with styrene monomer during curing. MA reacts with glycols (typically propylene glycol, ethylene glycol, or neopentyl glycol) and phthalic or isophthalic anhydride to form the UPR prepolymer backbone. The maleate double bonds are cis-configured and isomerize to the more reactive fumarate form during polyester condensation, providing the reactivity needed for free-radical co-polymerization with styrene. MA is a white crystalline solid with a melting point of 52–54°C and is handled as a melt or dissolved in glycol for UPR production. In direct applications, MA can also be used as a curing agent for certain polymer systems and as a chemical intermediate for maleic anhydride adducts. Industrial grade MA for UPR production requires high purity (≥99.5%) to ensure consistent resin reactivity and color. Maleic anhydride content in UPR typically ranges from 30–50 mol% of total diacid content, balancing reactivity and mechanical properties.
Specifications
| Parameter | Value |
|---|---|
| Purity | ≥99.5% |
| Acid Value | ~1145 mg KOH/g |
| Appearance | White crystalline solid |
| Shelf Life | 24 months in sealed container |
| Melting Point | 52–54°C |
| Anhydride Content | ≥99.0% |
Applications
FAQ
Maleic anhydride is preferred over maleic acid for UPR synthesis because: (1) it reacts faster with glycols as the cyclic anhydride ring opens exothermically; (2) it generates less water as a byproduct (since the anhydride already lacks one water molecule); and (3) it is easier to handle in molten form for continuous UPR polyester kettles. Fumaric acid is sometimes used instead for specialty high-reactivity UPRs.
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