Isophthalic Gelcoat (Gray, Tooling)

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Key Features

  • Hard surface (Barcol 50–55) for long mold life and abrasion resistance
  • Medium gray color for easy defect detection during mold inspection
  • Isophthalic base for dimensional stability and solvent resistance
  • Extended gel time for thorough spray application to patterns
  • Compatible with polyester and vinyl ester tooling laminate systems

This gray isophthalic tooling gelcoat is specifically formulated for the production of high-quality FRP molds. Based on a modified isophthalic resin with enhanced thermal stability, it delivers a hard, dimensionally stable mold surface that resists distortion during extended production runs. The mid-gray color provides an ideal neutral background for visual quality inspection of molded parts, making surface defects such as pinholes, voids, and fiber print-through clearly visible. Pre-pigmented to a uniform medium gray, the gelcoat exhibits excellent coverage and a smooth surface finish upon demolding. Cobalt pre-accelerated, it cures with MEKP at 1–1.5% by weight. Extended gel time of 35–60 minutes at 20°C with 1.5% MEKP provides ample time for thorough spray application to the pattern or plug surface. Barcol hardness after full cure and post-cure is typically 50–55, providing the surface hardness needed to withstand repeated demolding cycles and mold cleaning. The isophthalic base offers improved resistance to the solvent content of resins used in the laminate, which can cause a softer orthophthalic gelcoat to swell or suffer surface degradation over time. Compatible with all polyester and vinyl ester tooling laminate systems.

Specifications

ParameterValue
AppearanceGray thixotropic paste
Resin BaseModified Isophthalic UPR
Shelf Life6 months at 18–22°C
Gel Time (20°C, 1.5% MEKP)35–60 min
Film Thickness (recommended)0.5–0.8 mm
Heat Distortion Temperature (HDT)65–80°C
Barcol Hardness (post-cure, 60°C/4 h)50–55
Viscosity (23°C, Brookfield RVT #5 @ 10 rpm)8,000–14,000 mPa·s

Applications

FRP mold and tool surface gelcoat layerPlug and pattern surface sealingProduction tooling for marine, automotive, and wind sectorsMaster molds and silicone tooling backing structuresPrototype tools for short-run production

FAQ

For tooling applications, apply 0.5–0.8 mm wet film thickness — slightly thicker than production gelcoats — to ensure adequate surface hardness and reduce the risk of print-through from the tooling laminate. Multiple passes of 0.3–0.4 mm are preferred over a single thick application to avoid solvent entrapment and stress cracking. Ensure each coat is fully gelled before applying the next.

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