ATH Aluminum Trihydrate (Silane Surface Treated)
Key Features
- Organosilane surface treatment forms covalent bonds with resin matrix
- 30–50% lower viscosity increase versus untreated ATH at equal loading
- >90% flexural strength retention after water immersion
- Improved FR filler loading capacity and processing window
- Suitable for demanding marine, electrical, and outdoor applications
Silane-treated ATH is a premium flame retardant filler where the particle surfaces have been functionalized with organosilane coupling agents, typically vinylsilane or methacrylsilane, to create a chemical bridge between the inorganic ATH surface and the organic resin matrix. This interfacial bonding dramatically improves the mechanical performance of the cured composite compared to untreated ATH, particularly in wet or humid environments where untreated fillers are prone to moisture-induced debonding.
The silane treatment reduces surface polarity, improving ATH dispersion in non-polar resin systems and reducing the viscosity increase associated with high loading levels. In UPR systems, silane-treated ATH can reduce compound viscosity by 30–50% compared to untreated grades at equal loading, enabling higher filler loadings or improved processing window.
Key improvements over untreated ATH include: flexural strength retention >90% after water immersion (vs. ~65% for untreated), improved impact resistance, better retention of electrical properties under humid conditions, and superior composite translucency. Recommended for applications requiring long-term outdoor durability, marine environments, electrical encapsulation, and wherever wet mechanical performance is critical.
Specifications
| Parameter | Value |
|---|---|
| Appearance | White powder |
| BET surface area | 3–6 m²/g |
| Moisture content | ≤ 0.3% |
| Surface treatment | Vinylsilane or methacrylsilane, 0.5–1.0 wt% |
| pH (10% suspension) | 8.5–9.5 |
| Bulk density (tapped) | 0.5–0.7 g/cm³ |
| Loss on ignition (LOI) | 35.0–36.5% |
| Median particle size (d50) | 5–8 µm |
| Al₂O₃ content (dry basis) | ≥ 98.5% |
Applications
FAQ
For UPR systems, vinylsilane (A-151/KH-151) or methacrylsilane (A-174/KH-570) are preferred as they are reactive with the unsaturated polyester and copolymerize with styrene. For epoxy systems, aminosilane (A-1100/KH-550) or glycidoxysilane (A-187/KH-560) provide better compatibility. Pre-treated ATH uses the appropriate silane for the intended resin.
Direct Contact
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