Alumina Trihydrate FR Grade (Coarser)
Key Features
- Coarse particle size for fast incorporation and low viscosity impact
- Low surface area allows very high FR loadings (150–200 phr) with minimal viscosity rise
- Cost-effective for bulk-filled thick-section FR compound applications
- Same halogen-free flame retardancy mechanism as fine grades (ATH decomposition)
- Suitable for backing layers and internal faces not requiring cosmetic finish
This coarser alumina trihydrate (ATH) flame retardant grade features a median particle size of approximately 40–80 µm, designed specifically for applications where fast filler incorporation, minimal viscosity increase, and cost-effective bulk FR loading are the primary requirements over fine surface finish or high mechanical performance.
Coarser ATH allows faster wetting by resin systems due to its lower surface area, reducing the power and time required for mixing even at very high loadings (150–200 phr). This makes it the grade of choice for thick-section castings, artificial stone backing compounds, and bulk-filled resin systems where throughput and cost efficiency are paramount.
With its lower specific surface area (typically 0.5–1.5 m²/g), coarser ATH has a much lower viscosity impact per unit weight than fine grades, enabling formulators to achieve target FR performance at higher total loading without excessive viscosity penalty. However, at equivalent loading, coarser ATH provides somewhat lower mechanical properties than fine grades due to larger stress concentration sites. Typical applications include economical fire-resistant pultrusion compounds, thick cast artificial stone, and FR compound backing layers where surface finish requirements are relaxed.
Specifications
| Parameter | Value |
|---|---|
| Appearance | White powder |
| BET surface area | 0.5–1.5 m²/g |
| Moisture content | ≤ 0.2% |
| pH (10% suspension) | 9.0–10.0 |
| Bulk density (tapped) | 0.7–1.0 g/cm³ |
| Loss on ignition (LOI) | 34.0–35.0% |
| Median particle size (d50) | 40–80 µm |
| Al₂O₃ content (dry basis) | ≥ 99.5% |
Applications
FAQ
Coarser ATH is preferred when: (1) processing throughput is critical and mixing time must be minimized, (2) high filler loadings (>150 phr) are required where viscosity from fine grades would make processing impractical, (3) the application is a backing compound or structural section not requiring surface finish, and (4) cost minimization is essential. Fine grades are preferred for surface-quality applications, infusion processes, and where mechanical properties must be maintained.
Direct Contact
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