Polymethyl Methacrylate Low Profile Additive (LPA-PMMA)
Key Features
- Produces minimal surface haze — ideal for unpigmented or translucent SMC/BMC applications
- Higher Tg than PVAc — effective at high mold temperatures (150–175°C)
- Fine phase separation gives excellent DOI in isophthalic UPR composites
- Good compatibility with NPG-based UPR for premium composite applications
- Used in electrical BMC for superior dimensional stability vs. PS and PVAc LPA
Polymethyl Methacrylate Low Profile Additive (LPA-PMMA) is a solution of PMMA thermoplastic in styrene monomer, used in unsaturated polyester and vinyl ester composite compounds to provide shrinkage control with enhanced surface quality in high-temperature molding processes and in clear or lightly pigmented composite applications where optical clarity of the surface layer is important.
PMMA LPA differs from PS and PVAc LPAs in its compatibility characteristics during cure. PMMA's polar ester groups provide better initial compatibility with isophthalic and neopentylglycol (NPG) UPR resins compared to PS, and the phase separation creates finer, more uniform domains that produce excellent DOI surface quality. PMMA LPA is particularly noted for producing minimal surface haze and good gloss in unpigmented or lightly pigmented SMC and BMC applications, which is important in sanitary ware, countertop, and translucent panel applications.
In high-temperature compression molding (mold temperatures 150–175°C), PMMA LPA retains its effectiveness where lower-Tg thermoplastics like PVAc may soften and provide less effective phase separation. The higher heat deflection temperature of PMMA domains improves dimensional stability at elevated service temperatures. PMMA LPA is also used in low-shrink BMC formulations for electrical components and switchgear where dimensional tolerances are critical, and in gel-coat backing compounds where smooth surface generation behind the gel coat is needed.
Specifications
| Parameter | Value |
|---|---|
| Appearance | Clear viscous liquid |
| Flash point | 31°C (due to styrene content) |
| Base polymer | Polymethyl methacrylate (molecular weight 50,000–150,000 g/mol) |
| Solids content | 40–50% PMMA in styrene |
| Carrier solvent | Styrene monomer |
| Viscosity (25°C) | 2000–10000 mPa·s |
| Glass transition temperature (PMMA) | ~105°C |
Applications
FAQ
Choose PMMA LPA when: (1) the application requires low surface haze (translucent or unpigmented SMC/BMC); (2) molding temperatures exceed 150°C where PVAc begins to lose effectiveness; (3) the resin system is isophthalic or NPG UPR where PMMA shows better initial compatibility; (4) dimensional stability at high service temperatures (HDT > 120°C) is required. PVAc remains the better choice for deeply pigmented SMC in color-critical automotive applications due to its better pigment compatibility.
Direct Contact
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