Styrene Monomer (Crosslinking Grade, 99.5%)

CAS 100-42-5

Styrene Monomer (vinylbenzene, CAS 100-42-5) crosslinking grade at 99.

Key Features

  • Reactive diluent AND crosslinker — becomes part of cured UPR/VER network (not a true solvent)
  • Standard viscosity reducer for UPR: 30–45% styrene is typical in commercial resin
  • Supplied with TBC inhibitor for storage stability — monitor inhibitor level during storage
  • IARC Group 2A suspected carcinogen — requires workplace air monitoring and PPE
  • Regulated VOC: driving force behind low-styrene and styrene-free UPR development

Specifications

ParameterValue
Purity≥99.5% by GC
AppearanceClear, colorless liquid
CAS Number100-42-5
Flash point31°C (ASTM D93)
Boiling point145°C
Water content< 0.05%
Density (20°C)0.906 g/cm³
Inhibitor (TBC)10–15 ppm

FAQ

Yes, this is a common and accepted practice. Adding 3–8% styrene monomer by weight to a standard gelcoat resin reduces viscosity by 100–300 mPa·s, bringing a thick, brush-grade gelcoat into the spray viscosity range (800–1500 mPa·s for airless spray; 500–900 mPa·s for conventional air spray). Styrene addition at this level does not significantly affect gel time, color, or cured gelcoat properties — the added styrene participates in the cure normally. However, adding excessive styrene (>10%) can reduce crosslink density and Barcol hardness of the cured gelcoat, and increases VOC emissions. Always measure gelcoat viscosity with a Zahn cup or rotational viscometer at working temperature before adjustment, and verify gel time after styrene addition to compensate with peroxide and accelerator if needed.